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Autoclaved aerated concrete block plant

Name: Autoclaved aerated concrete block plant
Brand: Riseup Multitrade Solutions
Price: 7500000.0 INR
Availability: InStock

Price 7500000.0 INR/ Cubic Meter

Get a Price/Quote

MOQ : 1 Unit

Autoclaved aerated concrete block plant Specification

Product Type
Autoclaved Aerated Concrete Block Plant

General Use
Production of AAC blocks for construction and building infrastructure

Method
Autoclaving (high-pressure steam curing)

Processing
High-pressure steam cured, precision manufacturing

Automatic
Can be designed for fully automatic, semi-automatic, or manual operation

Power
Depends on production scale and automation (specific values provided per setup)

Voltage
Configured as per region/plant standards

Capacity
Customizable per plant setup; scalable production

Weight (kg)
Lightweight blocks-up to 3 times lighter than traditional bricks

Brick Raw Material
Sand, cement, lime, gypsum, aluminum powder, water

Type
Precast, lightweight cellular concrete block plant

Dimension (L*W*H)
Customizable block and plant dimensions depending on requirements

Color
Light gray (standard AAC block color)

Precision
Blocks manufactured with high dimensional accuracy, reducing mortar usage

Durability
High compressive strength ensures long-lasting performance

Fire Resistance
Non-combustible, can withstand temperatures up to 1600F (870C)

Eco-Friendliness
Made from non-toxic, natural materials and is energy-efficient

Block Density
Low density, enhancing ease of use and thermal insulation

Thermal Insulation
Excellent, ideal for energy-efficient and quiet environments

Sound Insulation
Superior soundproofing properties due to the cellular structure

Waste Production
Minimal, due to efficient and clean processing

Autoclaved aerated concrete block plant Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
1

Autoclaved aerated concrete block plant About

Product Overview

Leveraging advanced engineering, our Fully Automatic AAC (Autoclaved Aerated Concrete) Block Plant is designed for high-efficiency, eco-friendly, and cost-effective production of premium lightweight blocks. Engineered under the brand Riseup, this plant optimizes raw material utilization (Fly Ash, Lime, Cement, Gypsum, and Aluminum Powder) to deliver structurally superior building blocks with strict dimensional accuracy.

Key Features & Advantages:

Energy Efficient Production: Lower power consumption with optimized high-pressure steam autoclaving cycles.
Fully Automated Control: Equipped with advanced PLC/SCADA systems for seamless batching, mixing, cutting, and curing.
Precision Cutting System: High-tensile steel wire cutting mechanics ensure clean horizontal and vertical cuts with minimal wastage.
Robust Construction: Heavy-duty structural build ensures long-term operational durability and low maintenance.
Eco-Friendly Operations: Utilizes industrial by-products like Fly Ash, making it a highly sustainable green enterprise.

Applications:

Perfect for manufacturing high-quality load-bearing and non-load-bearing insulation blocks widely used in residential, commercial, and high-rise industrial construction.

Option 2: Bulleted & Feature-Focused (Best for quick scanning)

High-Performance AAC Block Production Plant by Riseup

Accelerate your construction manufacturing business with our cutting-edge AAC Block Plant machinery. Engineered for maximum output and minimal manual intervention, this plant offers the ultimate solution for large-scale lightweight block manufacturing.

Product Type: Automatic / Semi-Automatic AAC Block Plant
Raw Materials Handled: Fly Ash/Sand, Lime, Cement, Gypsum, Aluminum Paste
Block Density Output Capacity: $500 - 800text{ kg/m}3$
Curing Technology: High-Pressure Steam Autoclaving (Up to 12 Bar pressure)

Why Choose Our Plant?

Reduced Structural Load: Produces blocks that are 3 times lighter than traditional red bricks.
High Output & Automation: Minimal labor requirements due to fully automated batching and mold handling lines.
Flawless Finish: Delivers uniform blocks with a smooth surface finish, significantly cutting down on structural mortar and plaster costs for end-users.

Option 3: Technical & Specification-Driven (Best for industrial B2B buyers)

Technical Specifications & System Workflow

Our AAC Block Plant features a highly integrated line of industrial machinery engineered to consistently maintain structural and physical properties across large batches.

System Components & Workflow:

Raw Material Preparation: High-efficiency ball mills and slurry storage tanks with precise electronic weighing scales.
Pouring & Mixing Section: Uniform distribution of aluminum powder slurry under precise temperature controls ( $35circtext{C} - 40circtext{C}$ ).
Pre-Curing & Tilting: Controlled hardening environment followed by a $90circ$ tilting mechanism for clean mold separation.
Advanced Wire Cutting: Two-stage precise vertical and horizontal wire cutting.
Autoclaving: Heavy-duty autoclave chambers operating at temperatures up to $180circtext{C}$ to lock in maximum compressive strength.

Plant Capabilities:

Compressive Strength of Output: $>4text{ N/mm}2$
Therma

Superior Thermal and Sound Insulation

AAC blocks produced in this plant deliver excellent thermal insulation, helping maintain stable indoor temperatures and significantly improving energy efficiency in buildings. The cellular structure grants these blocks exceptional soundproofing, making them particularly suitable for environments that demand quiet operation, such as educational or healthcare facilities.

Precision Manufacturing and Low Waste

The advanced processing methods ensure high dimensional accuracy, reducing the need for mortar and minimizing material wastage. The autoclaving process produces uniform, lightweight blocks that are easy to transport and install, streamlining construction while supporting sustainable practices.

Fire Safety and Eco-Friendliness

AAC blocks are inherently non-combustible and can withstand temperatures up to 1600F (870C), greatly enhancing building safety. Manufactured from natural, non-toxic materials and produced through energy-efficient processes, these blocks are an environmentally responsible choice for modern construction.

FAQ's of Autoclaved aerated concrete block plant:

Q: How is autoclaved aerated concrete manufactured at this plant?

A: AAC blocks are created by mixing sand, cement, lime, gypsum, aluminum powder, and water. The blend undergoes a chemical reaction, producing air pockets, and is then cured under high-pressure steam (autoclaving). This process gives the blocks their signature light weight, strength, and insulation properties.

Q: What benefits do AAC blocks offer compared to traditional bricks?

A: AAC blocks are up to three times lighter than standard bricks, providing excellent thermal and sound insulation, superior fire resistance, and high durability. Their precision manufacturing also minimizes mortar usage and construction waste, while their eco-friendly composition supports sustainable building.

Q: When is it best to use AAC blocks in construction?

A: AAC blocks are ideal for projects where energy efficiency, soundproofing, fire safety, and sustainability are priorities. Examples include residential complexes, commercial properties, educational institutions, and hospitals.

Q: Where can the AAC block plant be set up and are dimensions customizable?

A: The AAC block plant can be installed at any suitable industrial site, and both block sizes and plant layout can be tailored to meet specific project or regional requirements.

Q: What is the scale and automation level available for the plant?

A: Plant capacity and automation can be fully customized, ranging from manual to semi-automatic or fully automatic configurations. Power requirements and production rates are tailored based on your operational needs.

Q: How do AAC blocks enhance energy efficiency and sustainability?

A: The blocks' excellent thermal insulation reduces heating and cooling demands, lowering energy consumption. Their production involves clean, efficient processing with minimal waste, and the use of natural, non-toxic raw materials promotes environmental responsibility.

Q: What process ensures the high precision and quality of AAC blocks?

A: Precision in AAC block production is achieved through the autoclaving process, a method involving high-pressure steam curing. This technique ensures consistent dimensional accuracy and structural integrity in every block produced.

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