AAC block Making machine

Name: AAC block Making machine
Brand: Riseup Multitrade Solutions
Price: 5500000.0 INR
Availability: InStock

Price 5500000.0 INR/ Number

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MOQ : 1 Number

AAC block Making machine Specification

Product Type
Block Making Machine

General Use
Production of AAC Blocks

Method
Autoclaved Aerated Concrete (AAC)

Processing
Automatic

Automatic
Yes

Power
100 kW - 400 kW (variable)

Voltage
380V/415V

Capacity
Up to 500 cubic meters/day

Weight (kg)
Varies as per configuration

Brick Raw Material
Fly Ash, Cement, Lime, Gypsum, Aluminium Powder

Type
Industrial Machinery

Dimension (L*W*H)
Customizable as per production requirement

Color
Standard/Custom (varies by manufacturer)

Production Cycle Time
6-12 Hours (per batch, including autoclaving)

Operator Requirement
1-3 Persons

Material Feeding System
Automatic

Block Finish
Smooth and Precise Edges

Automation Grade
Fully Automatic / Semi-Automatic

Service After Sales
Available

Control System
PLC Based

Noise Level
Low (< 80 dB)

Available Block Sizes
600 x 200 x 100 mm, 600 x 200 x 150 mm, 600 x 200 x 200 mm

Application
Construction Industry (Walls, Partitions, Foundations)

AAC block Making machine Trade Information

Minimum Order Quantity
1 Number

Delivery Time
1

About AAC block Making machine

Advanced Manufacturing Process Flow of Riseup AAC Plants

Our AAC Block Manufacturing Plants utilize a precisely engineered, step-by-step automated workflow to produce lightweight, high-strength structural blocks with flawless consistency.

The Production Process:

Slurry Preparation: Fly ash or sand is finely ground with water in a heavy-duty ball mill to achieve the ideal slurry density.
Automated Dosing & Mixing: Slurry, lime, cement, and gypsum are automatically weighed and thoroughly blended. Aluminum powder is added at the exact final stage to trigger the aeration process.
Molding & Rising: The mix is poured into heavy-duty molds where hydrogen gas generation causes the mixture to rise, creating millions of microscopic air cells.
Precision Wire Cutting: Once the cake achieves a "green strength," it is systematically turned $90circ$ and sliced horizontally and vertically with high-tensile steel cutting wires for precise dimensional accuracy.
Autoclave Curing: The cut blocks undergo high-pressure steam curing at temperatures around 180C and pressures up to 12 Bar, finalizing the chemical reaction that gives AAC its legendary strength and durability.

High-Precision Block Production

This AAC block making machine delivers blocks with exceptionally smooth surfaces and accurate dimensions, reducing the need for onsite finishing. Operators can easily customize block sizes, making the equipment suitable for diverse construction needs.

User-Friendly Operation & Automation

With a fully/semi-automatic configuration and a PLC-based control system, the machine requires minimal operator intervention (just 1-3 persons). An automatic feeding system ensures consistent material mixing and uniform output.

Versatile Applications and Customization

Designed for the construction industry, this machine produces blocks ideal for walls, partitions, and foundations. The production setup can be tailored to different site requirements, with customizable dimensions and colors available by manufacturer.

FAQ's of AAC block Making machine:

Q: How does the AAC block making machine operate?

A: The AAC block making machine uses an automatic or semi-automatic process. It features a PLC-based control system and an automatic material feeding mechanism for consistent production. The entire cycle, from mixing raw materials to autoclaving, is managed efficiently, requiring minimal operator involvement.

Q: What block sizes are available with this AAC block making machine?

A: The machine can produce blocks in standard sizes-600 x 200 x 100 mm, 600 x 200 x 150 mm, and 600 x 200 x 200 mm. Customized block dimensions may also be accommodated based on manufacturer capabilities and production requirements.

Q: What is the production capacity and cycle time of this machine?

A: This AAC block making machine offers a capacity of up to 500 cubic meters per day. Each batch, including the crucial autoclaving process, takes approximately 6 to 12 hours to complete, ensuring high-volume output for demanding construction projects.

Q: Where can this AAC block making machine be effectively used?

A: It is ideal for use in the construction industry, specifically for producing walls, partitions, and foundations in both commercial and residential projects. Its precision output and high capacity make it suitable for large-scale and ongoing construction sites.

Q: What raw materials are required for making AAC blocks with this machine?

A: The primary raw materials used include fly ash, cement, lime, gypsum, and aluminium powder. These components are automatically measured and mixed to form high-quality, lightweight AAC blocks with superior insulation and structural properties.

Q: What are the main benefits of using an AAC block making machine?

A: Using this machine enables efficient, high-volume block production with minimal labor. The blocks produced are lightweight, durable, and offer excellent thermal insulation. Additionally, the machine operates at low noise levels and delivers consistently smooth and precise blocks, reducing the need for post-production work.

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